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  • Blog
Automotive
06/29/2018
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07/05/2018
Published by Jay Nawani at 07/03/2018
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Rotary Basket Parts Washers


JAYCO Cleaning Technologies partners with global leader MAFAC to combine German technology with JAYCO’s advanced process knowledge, applications expertise and superior customer service. Suitable for a wide range of industrial cleaning applications, integrated rotary basket washer cleaning systems can be adapted to individualized applications by use of multiple configurations and options.

An aqueous cleaning solution with optional ultrasonics and vacuum drying, the MAFAC line of advanced rotary basket integrated cleaning systems provided by JAYCO uses a unique – patented process of moving the spraying system in co-rotation or counter-rotation to the rotating basket.

This results in a highly effective cleaning for industrial and precision parts in multiple industry applications. The relative movement between the holding basket - which is either rotating, rocking or steady - and the spraying system - which co- or counter-rotates - is individually adjustable and produces dramatic results. Contamination can be efficiently removed from workpieces with complex shapes using this technology. All MAFAC models feature built-in Oil Separators and demisters thereby avoiding the need for an external device and exhaust ducting.

 

Choose from PALMA, JAVA, ELBA, and KEA.

 

MAFAC PALMA


Spray, flood, and ultrasonic cleaning - perfectly combined.
Spray and flood cleaning are combined perfectly with available ultrasonics and vacuum drying for high-end cleaning applications. Ideal for large parts or high volume production where critical cleaning is essential. Modifications can include the addition of a third tank for another rinsing bath. An integrated automation system with advanced control bar-code scanning and data logging options is additionally available.
Rotating hot air flow drying system + available vacuum drying
Based on the patented basket-spray frame-rotation, MAFAC has invented a special hot air flow drying system which operates within the rotating system. Specially designed for high-quality full body drying of complex-shaped parts, in particular for parts with recessed areas, e.g. hidden cavities and undercuts. As a result, process times are reduced while efficiency is increased significantly, due to the enhanced drying performance. The available integrated Vacuum Drying process further enhances drying efficiency and reduces cycle times.

MAFAC PALMA
MAFAC PALMA XL
Rotary Basket Parts Washers

MAFAC JAVA


Compact system for high-quality parts cleaning.
Excellent cleaning results with the MAFAC JAVA are achieved by operating the standard feature of spray-flood cleaning. Supported by the patented rotation of the cleaning system and the holding basket, immersion/flood cleaning operations are especially effective for components with areas that cannot be reached directly due to undercuts and hidden contours.The JAVA significantly contributes to the reduction of secondary process times by its high-performing quick-draining operation. Effective bath care is guaranteed by a built-in standard coalescing oil separator.
Rotating hot air flow drying system + available vacuum drying
Based on the patented basket-spray frame-rotation, MAFAC has invented a special hot air flow drying system which operates within the rotating system. It is specially designed for high-quality full body drying of complex-shaped parts, in particular for parts with recessed areas, e.g. hidden cavities and undercuts. As a result, process times are reduced while efficiency is increased significantly, due to the enhanced drying performance. The available integrated Vacuum Drying process further enhances drying efficiency and reduces cycle times.

Product Details
Rotary Basket Parts Washers

MAFAC ELBA


Versatile cleaning with a powerful dual wash tank system.
The MAFAC ELBA is your reliable partner in mastering the versatile requirements of industrial parts cleaning. The well-proven dual wash tank system is compact, powerful, eco-friendly and can be used flexibly for a wide range of cleaning applications. A wide range of cleaning processes and programs.
The dual wash tank technology, in combination with unique process technologies, offers a wide range of options for efficient pre- and post-treatment processes. According to your specific demands, the two wash tanks can be used, for example, for washing and rinsing. By offering a rotating pulsed compressed air blast drying system or a stationary hot air drying system, MAFAC provides for high-quality options in drying technology meeting customers' individual system requirements.

Product Details
Rotary Basket Parts Washers

MAFAC KEA


Compact and clean are the featured strengths of this cellular washer.
Ideal for small spaces, this compact rotary basket machine with a single tank system is ideal for multiple industry applications. The basis for reliable cleaning results with the KEA is MAFAC's unique invention of the spray cleaning process with counter- or co-rotation of the holding basket and spraying frame. Flat- and full-beam jets clean components and a stationary hot air pulse blower system ensure this machine effectively cleans components and surfaces.

Product Details
Rotary Basket Parts Washers

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Jay Nawani
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JAYCO Cleaning Technologies is North America’s single-source provider of ultrasonic cleaning equipment, rotary basket parts washers, cabinet washers, and cleaning chemistries. From process analysis and application engineering to delivery and support, JAYCO improves manufactured parts cleaning with equipment, chemicals, and expertise.

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